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April 9, 2008

Canopy Project Continued

Once the rear frame and the front angle bar were shaped and sorted I was then able to make a fair bit of progress and cut the roof beams to length. My mate Bull came round and gave me some tips for welding and a hand setting all the pieces up square and tight.
Canopy_0065
In every project of this size there comes a point where, although you may want to do it completely DIY, the Y is actually gonna be for YourselVES. When it is your project there can also be that little inkling that you don't really wanna ask for help but it always pays off in the end with better workmanship. And if you're really cringing about asking for help, just do it strategically - use phrases like "I've got hang these awkward pieces of steel, but I've got some extra beers that need to be drank as well". This way you're not really asking, but offering. It may sound stupid, but for those out there who are really anal about DIY, it may help you sleep better.
Canopy_0059
In one night the canopy gained a recognizable form. The next night, I added some cross beams and it gained strength.... as well as a slight bow in the 25mm beams (when the crossers were welded down they pulled a wee bit on the beams and added a unique bend. There is no one to blame for it but me, so I'll call it a learning experience.... that and cutting odd angles in manufacturing requires the right tools, or more patience.

I wasn't ready to start building my doors yet, but I had already sourced my materials for the caging. The 25mm square tubing was already purchased and I'd managed to find some old galvanized fencing lying around. It needed a bit of a cleanup but it was quite strong stuff and light as well - perfect for the cage doors.

Next step, finding a proper roofing material. For Aileron, I had to settle on a tarp to keep the sun off. Obviously I'd designed the canopy for something a little more permanent.

Posted by Dr.Unk at April 9, 2008 8:05 AM

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